VICON AUTOMATIC FULL WRAP BRAKE SYSTEM

VICON AUTOMATIC FULL WRAP BRAKE SYSTEM

Automated Full-Wrap Duct Forming for High-Production HVAC Fabrication

The Vicon Full Wrap Automatic Brake System is a heavy-duty servo-driven bending system engineered to automate the final forming stage of duct fabrication. Designed for high-volume production environments, the system delivers fast, accurate, and repeatable bending for L-section, U-section, and full wrap duct while reducing manual handling and improving overall workflow efficiency.

Featuring a high-production front gauge gripper/ejector system with dual rack-and-pinion servo drives, the Full Wrap Automatic Brake System ensures exceptional squareness, accuracy, and consistency throughout the bending process. Vicon's reliable Time Based Logic control eliminates the need for external sensor adjustments, while the industry-leading guide system maintains precise duct positioning without operator intervention.

Automatically controlled by the Vicon Control System, the brake seamlessly integrates into the Vicon Full Coil Line, transforming formed blanks into finished duct sections ready for assembly. Designed, engineered, manufactured, and supported in the USA, the Vicon Full Wrap Automatic Brake System delivers the speed, accuracy, and reliability HVAC fabricators depend on every day.

Key Features

Servo-Driven Accuracy

Servo-Driven Accuracy

Dual rack-and-pinion servo drives ensure precise positioning, squareness, and repeatable bending performance.

Automated Duct Forming

Automated Duct Forming

Automatically forms L-section, U-section, and full wrap duct for increased productivity and reduced labor.

Vicon Control System

Vicon Control System

Provides automated operation, customizable pin placement, and simplified production control.

No-Adjustment Guide System

No-Adjustment Guide System

Industry-leading guiding system maintains accurate liner positioning without operator adjustments.

Features & Benefits

STANDARD FEATURES:

  • High-Production Servo Material Handling – Front gauge gripper/ejector with a dual rack-and-pinion servo drive delivers exceptional squareness, positioning accuracy, and repeatable performance.
  • Maintenance-Free Positioning System – Industry-leading guiding system and proven Time-Based Logic eliminate external sensors and routine adjustments for long-term reliability.
  • Heavy-Duty Hydraulic Bending – 5-foot hydraulic bending unit processes 16–26 gauge mild steel and produces L-section, U-section, and full-wrap duct up to a 120-inch perimeter.
  • Multiple Duct Size Capabilities – Supports 48" and 60" slip & drive/raw duct lengths and 44" and 56" TDX duct lengths to accommodate a wide range of production requirements.
  • Remote Operator Control – Convenient remote Coil Line operator station improves workflow, visibility, and operator efficiency.
  • Fully Automated Operation – Integrated Vicon Control System automatically manages machine operation for consistent, efficient production.

AVAILABLE OPTIONS:

  • L-Brake Sytem
  • 14-gauge mild steel capacity

Full Wrap Automatic Brake System

See the Vicon Full Wrap Automatic Brake System automatically form duct
sections with fast, precise, and repeatable
bending for high-production HVAC fabrication.