VICON DUCT LINER SYSTEM

Automated Duct Liner Application for High-Production HVAC Fabrication

The Vicon Automatic Duct Liner System eliminates the time-consuming manual process of applying insulation to ductwork by automating liner unwinding, cutting, adhesive application, and liner attachment. Designed for high-volume HVAC fabrication, the system delivers consistent liner placement, improved production efficiency, and reduced labor requirements while maintaining exceptional quality standards.

Capable of processing a wide range of insulation materials including Armaflex® and K-Flex®, the system features automated controls, a high-speed multi-head pin spotter, and an industry-leading liner guiding system that requires no adjustments. Optional patented technologies, including the Four-Position Insulation Coil Holder and Heavy-Duty Liner Shearing System, further reduce downtime and simplify insulation changeovers.

Powered by the Vicon Control System, operators benefit from automated operation, customizable pin placement, and streamlined liner processing. Designed, engineered, manufactured, and supported in the USA, the Vicon Automatic Duct Liner System delivers the speed, consistency, and automation HVAC fabricators depend on every day.

Key Features

Automated Liner Application

Automated Liner Application

Automatically unwinds, cuts, adhesives, and secures duct liner for consistent, repeatable production.

Precision Pin Placement

Precision Pin Placement

Individual hydraulic drive motors at each station provide smooth, quiet, and reliable material feeding.

Vicon Control System

Vicon Control System

Provides automated
operation, customizable pin
placement, and simplified
production control.

No-Adjustment Liner Guidance

No-Adjustment Liner Guidance

Industry-leading guiding
system maintains accurate
liner positioning without
operator adjustments.

Features & Benefits

STANDARD FEATURES:

  • Patented Liner Shearing System – Heavy-duty patented shear processes all types of liner material without tooling or blade changes. (U.S. Patent #9,981,399 B2).
  • Push-Button Material Threading – Safe push-button controls simplify insulation roll threading and crop cutting for faster setup.
  • SMACNA-Standard Pin Placement – Rows of pins are spaced to SMACNA standards for low- and high-velocity airflows, with customizable pin placement through the Vicon Control System.
  • Integrated Vicon Control System – Automatically controls machine operation for consistent, efficient liner processing.
  • Easy-Access Glue Heads – Open design provides quick access for cleaning and routine maintenance.
  • Maintenance-Free Guide System – Industry-leading guiding system requires no routine adjustments while maintaining accurate material positioning.

AVAILABLE OPTIONS:

  • Patented Four-Position Insulation Coil Holder – Allows rapid changes between insulation sizes to minimize setup time. (U.S. Patent #7,926,757).
  • High-Speed Multi-Head Pin Spotter – Applies insulation pins quickly and accurately for consistent, high-volume liner production.

Duct Liner System Demonstration

See how the Vicon Liner System automates insulation application with precise pin placement, efficient liner processing, and high-production performance.